Energy storage battery insulation withstand voltage test

What voltage is used in battery insulation resistance testing?

The test voltage is the voltage that the insulation tester applies to the cell under test. The appropriate test voltage varies from battery to battery. DC voltage of 100 V to 200 V is generally applied in battery cell insulation resistance testing. Recently, it has become more common to use a low voltage such as 5 V or 50 V.

How to test battery cell insulation resistance?

Battery cell insulation resistance testing is generally carried out as follows (*1): DC voltage is applied between each cell’s anode and cathode, and the insulation resistance is measured. DC voltage is applied between each cell’s electrodes and enclosure, and the insulation resistance is measured.

What is stand-voltage testing for lithium ion batteries?

Withstand-voltage testing is performed during the lithium-ion battery production process to verify batteries’ insulation strength. These tests are performed as part of shipping inspections in line with testing methods defined by a variety of standards. For lithium-ion batteries, it’s typical to use a DC voltage as the test voltage.

What is DC withstand-voltage testing for lithium-ion batteries?

For lithium-ion batteries, it’s typical to use a DC voltage as the test voltage. This Application Note introduces DC withstand-voltage testing performed during module and pack processes. Minuscule contamination can become adhered to battery components when transporting completed cells and during assembly of modules and packs.

What is a cell insulation resistance tester?

Insulation testers that are designed specifically to measure high resistance values are used in cell insulation resistance testing. The reference (resistance) values used to classify cells as defective or non-defective depend on the battery being tested.

What is a battery test?

This test involves applying a specified testing voltage, typically ranging from 600 Vdc to 1200 Vdc, between the battery's enclosure and the positive and negative terminals. The purpose is to assess the insulation integrity of the battery and ensure that it can withstand high voltage without leakage or breakdown.